Horizontal Continuous Decanter Centrifuge for Beer Yeast

Product Details
Customization: Available
After-sales Service: Spare Parts for Free, Engineer Assist on Site
Warranty: 1 Year
Diamond Member Since 2021

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Plant Area
>2000 square meters
  • Horizontal Continuous Decanter Centrifuge for Beer Yeast
  • Horizontal Continuous Decanter Centrifuge for Beer Yeast
  • Horizontal Continuous Decanter Centrifuge for Beer Yeast
  • Horizontal Continuous Decanter Centrifuge for Beer Yeast
  • Horizontal Continuous Decanter Centrifuge for Beer Yeast
  • Horizontal Continuous Decanter Centrifuge for Beer Yeast
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Overview

Basic Info.

Model NO.
lw
Object
Waste Water
Separation Mode
Sedimentation Type
Operating Type
Continuous Type
Installation
Horizontal
Centrifuge Type
Horizontal Spiral Centrifuge
Condition
New
Transport Package
Wooden Case
Specification
3190 *770 *1100 mm
Trademark
SINOTECH
Origin
China
HS Code
84211920
Production Capacity
100 Pieces/Year

Product Description

Decanter Centrifuge for yeast
How to separater yeast  (choose lW series according to your capacity ,if you want to know more, pls send inquiry to us )

Industrial Decanter Centrifuges for beer clarification and production
The clarification and separation steps in the brewing process are important for removing impurities and turbidity from the beer. The art of brewing has always focused around purity, cost effectiveness, and, ultimately, taste and aroma. Our customers combine all of these aspects using state-of-the-art separation technology by Shenzhou. 
 
Wort recovery from hot trub
 
Separating wort, hop debris, and precipitated protein causes hot trub to form in the whirlpool. This hot trub still contains up to 75% wort. To prevent this wort from being lost, our customers rely on Shenzhou decanters.
Our decanter first separates the trub from the wort, then returns it to the hot wort clarification process under pressure. This both reduces the production cost per hectoliter of beer and minimizes wort loss.
And we haven't even mentioned the extras offered by Flottweg, not the competition - unique features we have developed in-house. 
 
All the benefits, at a glance:
* Significant reduction in wort loss
* Lower production costs per hectoliter of beer
* Automatic control for optimal yield

 
Clear wort 
* Adjustable impeller for seamless conversion to the requirements of different recipes and hot trubs
* Clarified wort is discharged under pressure
 
Optimal process management
* Continuous, automatic operation
* Shorter hold time in whirlpool
 
Recovery of beer from surplus yeast
The best way to significantly reduce beer evaporation is to recover beer from surplus yeast after fermentation or storage. Like the old German saying, we follow the motto "preventing the hops and malt from being lost" to generate two valuable products from yeast recovery. First there is the beer, which can be returned to the process, then there is the yeast. This yeast can be sold, for example, to be processed further within the food industry as a vitamin-rich nutritional supplement or animal feed. Simple process, highest quality, lower costs - the Shenzhou Sedicanter This system handles the beer being processed with utmost care. In addition, it can also easily process fluctuating concentrations of input yeast.
 
All the benefits, at a glance:
* Reduced beer evaporation
* Careful processing of beer
* Yeast cake with high dry solids content
* Less wastewater
* Easy to integrate into existing processes
 
Highest-quality workmanship
* Machine design specifically adapted to high hygienic requirements of breweries
* Easy integration into brewery's CIP system
 
Safe and careful processing
*Clever design for consistent product quality
 
Beer recovery from spent hops - dry hopping
In recent years, dry hopping has gone from being a trend, especially popular with up-and-coming craft breweries, to an established technique within the entire brewing industry. If you ask 100 brewers when they add the hops, you will get 100 different responses. We are always happy to give you the information you need to brew how you want in spite of modernization and the use of newer technology.
For craft brewers in particular, the character of their beer is very important. A small change to the taste of the beer can result in a completely different aroma. Unlike industrial breweries, a craft brewery often has less space and production capacity, making it all the more important to get the most out of their existing resources.
After extraction, the dissolved hop pellets settle at the bottom of the storage tank, where they are traditionally siphoned off to protect downstream processes. This process allows hops solids, as well as a large proportion of fresh beer, to migrate into the channel.
Shenzhou decanters separate hop residue from high-grade beer and return this beer to the storage and production process. This improves the yield while also decreasing the amount of wastewater.
 
All the benefits, at a glance:
* Significant reduction in beer loss
* Up to 99% particle separation
* Less load on centrifuges and beer filters
* Reduced wastewater load
* Fully automatable
* Additional beer recovery from yeast sediment or from alternative flavor carriers (herbs, fruits, peanut butter, coffee)
 
Efficient cleaning
All "critical" areas, like the hood, rotor, solids discharge, and other parts that come into contact with the product, are rinsed
with the CIP solution or specifically cleaned by spray nozzles.
 
High yield
By adjusting the centrifuge to different hop quantities or recipes, up to 97% of the beer volume can be recovered from hops sediment.
 
Beer clarification
Beer filtration is one of the biggest challenges for brewers. Shenzhou recognizes this and has optimized its separators
accordingly.
 
Prolonged filter life
The separator removes most of the yeast from the beer before filtration. As a result, the service life of the filter can be
extended. In addition, less kieselguhr is required, which reduces the procurement, handling, and disposal costs associated with the filter.
 

Adjusting the turbidity for wheat beer and naturally cloudy beer  
Unequal sedimentation is a major challenge when storing wheat beer and naturally cloudy beer. However, Shenzhou separators are an elegant solution for balancing these yeast fluctuations. The brewer only has to specify the turbidity value of the finished beer -the rest is done automatically.
 
Green beer clarification for optimal fermentation
By adjusting yeast cell counts in green beer, our separators keep conditions constant during post-fermentation and maturation. Improving the post-fermentation process in this way results in a consistent beer quality.
 

Our separators can also be used to produce alcohol-free beers, depending on the process, e.g., when fermentation is stopped.
 
Design
* Easy access for easy maintenance
* Compact design requiring less space
* Easy to integrate into existing processes
 
Optimized spindle bearing
* Efficient power transmission from drive to drum
* Simplified basic design decreases wear and operating costs
 
Brewers grain processing and yeast dewatering
The brewers grain produced during beer production often still contains a high proportion of nutrients and protein. This product can be used, for example, as animal feed or as a nutritional supplement. However, it is necessary to dewater the brewers grain as much as possible. 

This is where Shenzhou technology comes into play: A decanter can be used to dewater the brewers grain up to a dry solids content of 40 percent. 

Dewatering decreases the volume, lowering the costs of disposal and transport. Mechanical dewatering is the basis for further thermal drying processes that turn brewers grain into a valuable product that can be stored and used. The more efficient the decanter process is, the lower the resulting costs of the drying step are.
 
Nowadays, beer recovery is no longer just about beer. Valuable and nutrient-rich, yeast has made its way into the food industry as a nutritional supplement and protein source. The Shenzhou Sedicanter is perfect for these applications, since thick yeast can only be dewatered effectively when high g-forces are used. The yeast is separated selectively, forming a dewatered cake to prevent it from being lost.
 
Upcycling
The process of turning waste into recyclable material makes it possible to act sustainably and take responsibility for people and nature. Deliberately reducing CO2 emissions is becoming increasingly important for industry, as transforming a waste product into another useful product has a positive effect on CO2 balance.
 
Horizontal Continuous Decanter Centrifuge for Beer Yeast
Horizontal Continuous Decanter Centrifuge for Beer Yeast

 

The decanter centrifuge is suitable for solid-phase dewatering, liquid-phase clarification and separation, liquid-liquid-solid three phase separation and size-grading of various suspensions with solid-phase particle sizes of 0.005-15mm, consistency of 1-40% and temperature of ≤ 100°C, esp. for separating the suspensions whose consistency and particle size vary greatly and for which recovery of filter cloth is difficult, such as treatment of PVC resins, ammonium sulfite, barrium carbonate, strontium sulphate, lithopone,starch, diatomite, plaster, bauxite, soybean protein, peanut protein, fruit juice, drinks, vegetable oil, citric acid, powder of blood, powder of titanium white, kaolin clay and drilling mud, etc., and dewatering of washed coal and fine coal, purification of waste oil, treatment of grain stillage liquid waste and municipal sewage and mineral classification. Besides, it is suitable for waste water treatment of electric power plant sludge, printing and dyeing sludge, paper manufacture sludge.


Working Principle:
Horizontal Continuous Decanter Centrifuge for Beer Yeast

Two Phases Separation Principle:
The feed suspension is introduced through an inlet pipe into the feed zone of the conveyor where it is accelerated and directed into the interior of the bowl. The settled solids are conveyed axially towards the small end of the bowl by means of the screw conveyor, which rotates at a slightly different speed than the bowl. On the way to the discharge ports the solids are lifted out of the pond up along the dry beach. The solids are finally discharged from the bowl through the discharge ports into the collecting chamber of the casing that surrounds the bowl. From there the solids are removed by gravity through the outlet funnel. The liquid phase forming a hollow cylinder due to the centrifugal force, and flows towards the large end of the bowl. There the liquid overflows adjustable plate dams into the centrate chamber of the casing and is discharged by gravity.
Three Phases Separation Principle:
The light liquid phase is discharged into the casing through radial holes in the large end hub. The heavy liquid phase is discharged through axial holes in the large end hub. The liquid radius for the light liquid phase is smaller than the radius for the heavy liquid phase. The liquid level is controlled by plate dams. In order to prevent the light liquid phase from leaving the bowl through the heavy liquid phase outlet, a separating plate is placed on the inside of the large end hub. The heavy liquid phase has to pass under the separating plate before being discharged into the casing. The liquid radius for the heavy liquid phase is controlled by plate dams. The solids are discharged in the normal way.

Technical Parameters:
Bowl ID
(mm)
Bowl Speed
(rpm)
L / D  G - Force Capacity
(m3/h)
Solids Removal
(m3/h)
Primary Motor
 (Kw)
Weight
(Kg)
Dimension
(mm)
250 4500~4600 3.0~5.0 2000~3500 3~5 0.4 11 760 1600×1100×850
300 4000~4600 3.0~5.0 2000~3500 3~15 0.8 11~15 1500 2470×1230×850
360 3200~4200 3.0~5.0 2000~3500 5~20 1.2 5~22 2000 2790×1300×880
400 3200~3900 3.0~4.8 2000~3500 5~30 2 18.5~30 2600 2950×1400×850
450 3000~3700 3.0~5.0 2000~3500 5~45 2.5 22~37 3200 3300×1500×920
500 2700~3450 3.0~5.0 2000~3500 10~80 5 30~55 5200 3730×1600×1100
550 2600~3300 3.0~5.0 2000~3500 10~90 6 45~75 6900 4000×1400×1600
600 2500~3200 3.0~5.0 2000~3500 20~95 7 37~90 7900 4200×1800×1350
650 2400~3100 3.0~5.0 2000~3500 20~105 8 37~90 8200 4300×1900×1350
750 2200~2900 3.0~5.0 2000~3500 30~120 12 55~135 12000 5000×2500×1500
900 1800~2600 3.0~5.0 2000~3500 40~180 16 75~160 18000 6500×2700×1500
  Horizontal Continuous Decanter Centrifuge for Beer Yeast
 
Horizontal Continuous Decanter Centrifuge for Beer Yeast
Horizontal Continuous Decanter Centrifuge for Beer Yeast
 
Horizontal Continuous Decanter Centrifuge for Beer Yeast
Horizontal Continuous Decanter Centrifuge for Beer Yeast
Horizontal Continuous Decanter Centrifuge for Beer Yeast
Horizontal Continuous Decanter Centrifuge for Beer Yeast
 
Horizontal Continuous Decanter Centrifuge for Beer Yeast
Horizontal Continuous Decanter Centrifuge for Beer Yeast





Horizontal Continuous Decanter Centrifuge for Beer YeastHorizontal Continuous Decanter Centrifuge for Beer YeastHorizontal Continuous Decanter Centrifuge for Beer Yeast
Horizontal Continuous Decanter Centrifuge for Beer YeastHorizontal Continuous Decanter Centrifuge for Beer YeastHorizontal Continuous Decanter Centrifuge for Beer YeastHorizontal Continuous Decanter Centrifuge for Beer Yeast
FAQ

Q1: Are you a manufacturer or a trader?

A: As a professional manufacturer, we have our own factory, and if a customer has reasonable demand, out machine can be customized.

Q2: How do you ensure the machine quality?
A: As a professional manufacturer of pharmaceutical devices for more than 15years, with strict management, advanced
processing technologies and professional workers, we are confident for our machines quality. And before any machine is delivered,will be carefully tested.

Q3: How can I trust you for the first cooperation?
A: Since our company was founded, we have registered in China Industry and Commerce Bureau. We passed the SGS &
ISO certification, For the first deal between us,Made in China service can be used, which will fairly protect your rights and money throughout the transaction process.

Q4: How do I place an order, and how is it completed?
A: Under the condition that the buyer is satisfied with the quotation and pre-sales service:
1. Both of parties sign on a contract, and then the seller prepare the PI.
2. The buyer arranges the down payment.
3. The seller prepares the machines.
4. After the machine is completed, have the test & trial run.
5. Before the delivery, if the buyer requires, have the necessary inspecting.
6. As per the contract/ PI amount, the buyer balances the payment.
7. The machine is going to be shipped.
8. After the machine is received, the seller provide the buyer guidance for the installation and the debugging.

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